Undergraduate Catalog 2002 - 2003

Metallurgy & Materials Engineering (MMAT)

Head of Department: Professor John Morral
Department Office: Room 111, Institute of Materials Science Building
For major requirements, see the School of Engineering section of this Catalog.

(Metallurgy & Materials Engineering courses were formerly offered under the MTGY department abbreviation using the same course numbers.)
 
201. Materials Science & Engineering I

Both semesters. Three credits. Prerequisite: CHEM 128 or 130 and PHYS 122, 132, or 152. 

Relation of crystalline structure to chemical, physical, and mechanical properties of metals and alloys. Testing, heat treating, and engineering applications of ferrous and non-ferrous alloys.

202. Materials Science & Engineering Lab

Both semesters. One credit. One 3-hour laboratory period. Prerequisite: MMAT 201, which may be taken concurrently. 

Illustrative experiments on microstructure, phase equilibria, heat treatment and mechanical properties.

203. Materials Science & Engineering II

Semester by arrangement. Three credits. Prerequisite: MMAT 201. 

Structures, properties and processing of ceramics, polymers, and composites. Further development of the properties of these materials and of metals, including electrical, thermal, magnetic and optical behaviors. Case studies in materials selection.

204. Chemical Metallurgy

Semester by arrangement. Three credits. Prerequisite: CHEM 128, PHYS 151. Devereux

Principles of chemical thermodynamics, reaction kinetics, and electrochemistry. Applications to interfacial phenomena, extraction and refining, and corrosion and electro-deposition.

205. Introduction to Mechanical Metallurgy

Semester and hours by arrangement. Three credits. Prerequisite: MMAT 201 or 203. 

Elements of plastic deformation of metals and the role of crystal structure. Strengthening mechanisms. Fracture; including fatigue, stress corrosion and creep rupture. Test methods. Forming of metals.

206. Defects in Metals and Semiconductors

Semester by arrangement. Three credits. Prerequisite: MMAT 201 or 203. Galligan

Equilibrium and non-equilibrium defects in crystals, their influence on various metallurgical and semiconducting properties of materials. Interrelationship of equilibrium defects to non-equilibrium defects and the influence on various properties of materials.

207. Failure Analysis

Second semester. Three credits. Prerequisite: MMAT 201. 

Methods for determining the nature and cause of materials failure in structures and other mechanical devices. Analysis of case histories.

211. Structure and Properties of Alloys

Semester by arrangement. Three credits. Prerequisite: MMAT 201 or 203. Clapp

Microstructures of alloys and relationships between microstructure and properties.

217. Extractive Metallurgy

Semester by arrangement. Three credits. Prerequisite: CHEM 128 or 130. Devereux

Pertinent engineering principles. General introduction to important extractive processes. Overall concepts of separation.

219. The Metallurgy of Welding

Either semester. Three credits. Prerequisite: MMAT 201 or 203. Kattamis

Basic metallurgical principles applied to welding and brazing processes. Effects of welding on material. Treatment and properties of welded joints. Welding defects and quality control.

222. Materials Processing - Metals

First semester. Three credits. Prerequisite: MMAT 201 or 203. 

Achievement of desired dimensional, physical and chemical properties with manufacturing economy. Solidification, powder methods, joining, deformation, and surface treatments. Field trips.

229. Physical Ceramics

Semester and hours by arrangement. Three credits. Prerequisite: CHEM 128 or 130 and PHYS 152. Kattamis

Microstructure of crystalline ceramics and glasses and role of thermodynamics and kinetics on its establishment. Effect of process variables on microstructure and ultimately on mechanical, chemical and physical properties.

230. Introduction to Composite Materials

Either semester by arrangement. Three credits. Prerequisites: MMAT 205 or MMAT 266. 

Principles and applications of manufacturing and mechanics of polymer-matrix, and ceramic-matrix composites. Processing and properties of fibers. Interface characteristics. Design of components using composite materials.

232. Introduction to High Temperature Materials

Semester by arrangement. Three credits. Prerequisite: MMAT 201 or 203, or consent of the instructor. 

Plastic deformation of metals and other solid materials at elevated temperatures. Dislocation mechanisms; creep processes; oxidation. Strengthening mechanism, including ordering and precipitation hardening.

234. Materials Protection

Semester by arrangement. Three credits. Not open for credit to students who have passed MTGY 343. Greene

Corrosion and materials protection designed for engineering students. Principles of materials degradation, extensive case histories and practical applications. Selection of metals, alloys, ceramics and polymers for atmospheric, soil, marine and chemical environments. Evaluation methods, protective measures and the techniques of failure analysis.

236. Materials Characterization

Semester by arrangement. Three credits. Two class periods and, every other week, a 3-hour laboratory period. Laboratory sections in addition to that listed in Directory of Classes will be arranged. 

Principles and experimental methods of optical, electron, and x-ray examination of engineering materials. Emphasis on use of x-ray analysis, with introduction to electron microscopy, Auger spectroscopy, scanning electron microscopy, and microanalysis.

238. Alloy Casting Processes

Second semester by arrangement. Three credits. Prerequisites: MMAT 203 or MMAT 265 and MMAT 255 or equivalent. 

Principles of alloy solidification are discussed and applied in the context of sand, investment, and die casting; continuous and direct chill casting; electroslag and vacuum arc remelting, crystal growth, rapid solidification, and laser coating.

243. Introduction to Structure, Properties, and Processing of Materials I

First semester. Two credits. Co-requisites: CHEM 128 and MATH 116. Not open for credit to students who have passed MMAT 201. Open to sophomores. 

Principles underlying the selection of materials and the characterization of micro- and atomic structure will be introduced, with emphasis on atomic and molecular structure, crystallography, solid solutions, binary phase diagrams, mass transport, cross linking, entanglement, and the relation of microstructure to properties.

244. Introduction to Structure, Properties, and Processing of Materials II

Second semester. Three credits. Prerequisites: MMAT 243 or MMAT 201. Open to sophomores. 

Principles underlying the selection of materials and the control of microstructure through processing will be introduced, with emphasis on injection molding, extrusion, casting, particulate processing, electrochemistry, corrosion, refining, vapor processing, processing-property relations.

255. Transport Phenomena in Materials Processing

First semester. Four credits. Three hours lecture and two hours laboratory. Co-requisites: MMAT 265 and MATH 210Q. 

Mechanisms and quantitative treatment of mass, energy, and momentum transfer will be applied to design and analysis of materials processing. Increasingly complex and open-ended engineering design projects will be used to illustrate principles of diffusion; heat conduction, convection, and radiation, and fluid flow.

256. Applied Thermodynamics of Materials

Second semester. Three credits. Prerequisites: ME 233 and MMAT 265. 

Thermodynamic principles will be applied to the behavior and processing of materials. Topics covered will include solution thermodynamics: activity and activity coefficients; phase equilibrium; electrochemistry; slag metal and gas metal reactions.

265. Structure-Property Relations I: Phase Transformation Kinetics and Applications

First semester. Three credits. Prerequisite: PHYS 152Q. Corequisite: MMAT 243 or MMAT 201. 

Principles and applications of phase transformations to control microstructure and materials properties. In depth, quantitative coverage will include atomic and molecular arrangements; lattices; point, line, and surface defects; cross links, entanglements, glasses, diffusion; kinetics of nucleation and growth; and thermal treatments to control microstructure.

266. Structure-Property Relations II: Strengthening and Toughening Mechanisms

Second semester. Three credits. Prerequisite: MMAT 265. 

Principles and applications of strengthening and toughening mechanisms will be treated quantitatively with emphasis on line defects, microplasticity, displacive and diffusional transformations, fillers, sintering, creep, and creep rupture.

267. Structure-Property Relations III: Electromagnetic and Environmental

First semester. Three credits. Prerequisite: MMAT 266. 

Principles underlying electrical, magnetic, and chemical behavior will be applied to the selection and 
design of materials. Topics covered will include: thermoelectricity, photoelectricity, conductors, semiconductors, dielectrics, superconductors, magnetism, corrosion, and oxidation.

276. Materials Processing I: Thermal Mechanical

Second semester. Three credits. Prerequisite: MMAT 255 and MMAT 265. Co-requisite: MMAT 256. 

Fundamental principles of materials processing and their quantitative application to process design will be illustrated for deformation processes: forging, rolling, drawing, extrusion, injection molding, powder compaction and sintering.

277. Materials Processing II: Thermal Fluid

First semester. Three credits. Prerequisites: MMAT 255 and MMAT 265. Co-requisite: MMAT 256. 

Fundamental principles of materials processing and their quantitative application to process design will be illustrated for materials processes involving liquids and gasses: crystal growth, zone refining, shape casting, continuous casting, refining, welding, and vapor deposition.

283. Materials Characterization Laboratory I

First semester. Three credits. Co-requisite: MMAT 243. Not open for credit to students who have passed MMAT 202. One 3-hour laboratory period. Open to sophomores. 

Principles of materials characterization and materials selection illustrated by hands-on experience with microscopy, testing, and analysis of design criteria for selection of materials for engineering systems (reverse engineering).

284. Materials Processing Laboratory

Second semester. Three credits. Co-requisite: MMAT 244. One 3-hour laboratory period. Open to sophomores. 

Principles of materials processing will be illustrated by hands-on experience with qualitative and quantitative microscopy, testing, and reverse engineering, with experiments on polymer extrusion and injection molding, alloy casting, elutriation, particle compaction, sintering, forging, welding, and electrodeposition.

285. Mechanical Behavior Laboratory

First semester. One credit. Co-requisite: MMAT 265. Three hours laboratory. 

Characterization of mechanical properties of materials and fundamentals of materials deformation and fracture processes will be experienced through hands-on projects with tensile, rheological, cyclic, and high temperature testing; drawing; forging; extrusion; rolling; and hot pressing.

286. Materials Characterization Laboratory II

Second semester. One credit. Prerequisite: MMAT 265. One 3-hour laboratory period. 

Hands-on experience with materials characterization will be gained through work shops on X-ray fluorescence and diffraction, scanning electron microscopy, electronic and magnetic property measurement, and failure analysis.

287. Capstone Design Project I

First semester. Two credits. Four hours practicum. Prerequisites: MMAT 266 and MMAT 276. 

Seniors working in teams with faculty and industry mentors wolve open ended projects in design of materials, products, and processes. Oral and written reports are required in each semester. For students with high academic standing the BSE and MS projects may overlap.

288. Capstone Design Project II

Second semester. Two credits. Four hours practicum. Prerequisites: MMAT 266 and MMAT 276. 

Seniors working in teams with faculty and industry mentors wolve open ended projects in design of materials, products, and processes. Oral and written reports are required in each semester. For students with high academic standing the BSE and MS projects may overlap.

298. Special Topics in Metallurgy

Both semesters. Three credits. Prerequisite: Consent of instructor. With a change in topic this course may be repeated for credit.

299. Introduction to Research

Both semesters. Credits and hours by arrangement. Prerequisite: Consent of instructor. With a change in topic this course may be repeated for credit. Some sections of this course are graded Satisfactory/Unsatisfactory. 

Methods of research and development. Laboratory investigation. Correlation and interpretation of experimental results. Writing of technical reports.